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Industries

Consumer Electronics Design: Audio, Wearables and Smart Home

We design consumer products for volume production: TWS earbuds and other audio devices, fitness and lifestyle wearables, and smart-home devices, with the companion app and cloud where the product needs them. Consumer programmes are decided by unit cost, launch dates and certification, so the BOM target, the design for manufacturing and the certification plan are set at the start, not after the prototype.

  • Bluetooth audio and BLE
  • Wi-Fi, Thread and Matter
  • FCC, CE, BIS and WPC
  • IEC 62368-1
  • IEC 62133-2

What we build

What do we build for consumer brands?

TWS earbuds and audio

Earbud, speaker and headset electronics around Bluetooth audio SoCs: microphones and drivers, charging-case design, battery charging and protection, and antenna placement in a small enclosure.

Noise cancellation and voice

Environmental noise cancellation (ENC) for calls, headsets and helmet intercoms, including multi-microphone processing on low-power DSP and microcontroller targets, evaluated against public noise datasets.

Consumer wearables

Fitness bands, rings and body-worn trackers: PPG and motion sensing, low-power BLE, compact rigid-flex PCBs and sealed enclosures.

Smart-home devices

Wi-Fi, BLE, Thread and Matter devices such as smart plugs, relays, sensors and hubs, with secure provisioning and OTA updates.

Companion apps and cloud

iOS and Android apps for onboarding, device control and firmware updates, and the cloud backend behind them, built alongside the hardware.

Batteries and charging

Li-ion charging and protection circuits, cell selection and the design evidence needed for IEC 62133-2 battery safety and UN 38.3 transport testing.

Applications

Typical products

Audio

  • TWS earbuds
  • Soundbars and speakers
  • Headsets and helmet intercoms

Wearables

  • Fitness bands and smart rings
  • Hydration and lifestyle trackers
  • Pet trackers

Smart home

  • Smart plugs and relays
  • Environmental sensors
  • Gateways and hubs

Standards

Which certifications do consumer products need?

We design to these requirements and prepare the product and its documentation for testing at accredited laboratories. We do not issue certificates; the laboratory, notified body or regulator does.

FCC Part 15 / CE (RED)

Radio and EMC, US and EU

Designed to the radio and EMC requirements of each target market and prepared for testing at accredited laboratories.

BIS and WPC

India

BIS registration and WPC equipment approval for products sold in India, planned with the test laboratory from the start.

IEC 62368-1

Product safety

The safety standard for audio, video and ICT equipment, which covers most consumer electronics.

IEC 62133-2 / UN 38.3

Lithium batteries

Safety of portable lithium cells and batteries, and the transport tests a battery-powered product needs before it ships.

How we work

How does a consumer product move from idea to production?

  1. Product definition

    Agree the retail price, BOM cost target, volumes, launch date and target markets before the architecture.

  2. Architecture and BOM

    Choose the chipset, battery and enclosure approach against the BOM target and the certification plan.

  3. EVT

    Engineering prototypes that prove audio, sensing, radio and battery life against the design targets.

  4. DVT

    Verification in the production enclosure, pre-compliance testing and certification submissions.

  5. PVT and handoff

    Pilot build with your contract manufacturer, production test fixtures and the manufacturing release.

Case studies

Consumer product case studies

Multi-Connectivity Pet Tracker

Global GPS Tracking with BLE, 4G, 2G & LoRa

European pet technology company

BLE, 4G, 2G, LoRa
4 Networks
Battery Life
45 Days
Design target
GPS Accuracy (open sky)
3m
Design target
Review all case studies

FAQ

Frequently asked questions

Working with Rapid Circuitry

How much does a project cost, and how is pricing structured?

Each project is quoted as a fixed-scope proposal: a statement of work with milestones, deliverables and pricing, sent within 3–5 business days of the discovery call. The price depends on the requirements, how mature the design is, technical complexity, the number of prototype iterations and the validation scope. Longer engagements can also run as a retainer or a hybrid of both. For budgeting before you contact us, our hardware development cost benchmarks and the PCB design, firmware and IoT cost guides give indicative ranges with their assumptions stated. They are planning ranges, not quotes.

How long does a project take?

It depends on the scope and on what already exists when we start. As planning ranges from our cost benchmarks: a single PCB design takes 2–6 weeks, embedded firmware 4–16 weeks, an end-to-end IoT product 3–9 months and a regulated medical device 9–18 months. The proposal sets out a dated milestone plan, and you receive weekly progress updates during the project.

Who owns the intellectual property?

You do. Our contracts assign the project work product — schematics, PCB design files, firmware source code and documentation — to you as work for hire, and we hand over the source files, not only fabrication outputs or compiled binaries. The exact terms are set out in the signed agreement for each engagement.

Do you sign NDAs?

Yes. We sign a mutual NDA before any technical discussion of your project. Send your standard NDA or use ours; we return it signed within one business day.

Can you work with clients in the US, Europe and Japan?

Yes. We are based in Hyderabad, India, and work with product teams in India, the United States, the United Kingdom, Germany and other markets. Our business hours are 09:00–18:00 India Standard Time (UTC+5:30), and we schedule design reviews across time zones, typically from US Pacific to Central European time. Japan is 3.5 hours ahead of India, so a Japanese working day overlaps our morning and early afternoon. Prototypes and documentation ship by international courier such as DHL or FedEx. Our hardware outsourcing guide covers what to agree before an international project starts.

Do you hand off to manufacturing, and which contract manufacturers do you work with?

Yes. We prepare the manufacturing release package — fabrication and assembly drawings, the BOM with approved manufacturers, programming files and test specifications — and hand it over to the contract manufacturer (EMS) you choose. If you have not chosen one, we help you evaluate candidates through technical capability assessments and a pilot build. See manufacturing support.

Are you ISO 9001 or ISO 13485 certified?

No. Rapid Circuitry does not hold ISO 9001, ISO 13485 or other certificates. Our processes are aligned with ISO 9001:2015, and we design products to the requirements of the standards that apply to them — for example IEC 60601-1, IEC 62304 and ISO 13485 for medical devices, IEC 61000 for EMC and IPC-A-610 for assembly. We prepare the product and its documentation for certification testing at accredited laboratories; the certificate or approval is issued for your product by the laboratory, notified body or regulator.

What do you need from me to start?

A short, non-confidential description of the product and what it must do (sensors, connectivity, on-device processing), the target production volume and unit cost, the markets and regulations it must meet (for example FDA, CE or FCC), your timeline, and what already exists: a concept, a proof of concept, schematics, PCB files or firmware. After the NDA, the next step is a 30-minute discovery call with the engineers who would work on the project, followed by the fixed-scope proposal. Send a project brief to begin.

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