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Test and manufacturing

Electronics NPI & Manufacturing Handoff

Prepare a new electronics design for repeatable production with DFM and DFA review, fabrication and assembly packages, supplier handoff, test strategy, pilot-build support and quality planning. This service owns the transition from validated design into manufacturing.

Quick answer

What we build
The move from validated design to production: DFM and DFA review, fabrication and assembly packages, supplier handoff, test strategy, pilot-build support and quality planning.
Who it is for
Teams with a validated design preparing for a pilot run or a first production order with a contract manufacturer.
Typical timeline
Ongoing
Typical cost
Quoted per project as a fixed-scope proposal. For typical ranges, see our hardware development cost benchmarks.
Designed to
IPC-A-610 and IPC J-STD-001 workmanship classes specified to the contract manufacturer, with quality processes aligned with ISO 9001:2015.

Every project is quoted as a fixed-scope proposal within 3–5 business days of a discovery call. Discuss your product

Capabilities

What we deliver

DFM review

DFM/DFA review against the contract manufacturer's process capability and IPC-7351/IPC-2221 rules, with detailed analysis of component placement, thermal requirements and manufacturing tolerances.

Assembly support

Assembly support with the contract manufacturer to J-STD-001 soldering requirements, including BGA/QFN placement, lead-free soldering and mixed-technology assembly.

Testing procedures

Test strategy covering AOI and X-ray inspection to IPC-A-610J criteria, in-circuit test, boundary scan and functional test, using test equipment calibrated by accredited labs (ISO/IEC 17025).

Yield optimization

Six Sigma methodologies for yield optimization, with SPC monitoring and FMEA analysis for defect prevention.

Quality control

Quality management aligned with ISO 9001:2015, with IPC-A-600 PCB acceptance criteria and full traceability.

Process optimization

Lean process and real-time process-monitoring requirements specified to, and reviewed with, the contract manufacturer.

Capabilities and deliverables

Process control

  • X-ray and 3D AOI inspection specified to the CM
  • Traceability requirements agreed with the CM's MES
  • Custom SMT stencil and fixture design

Quality standards

  • IPC-A-610 Class 2 and Class 3 acceptance criteria specified to the CM
  • Cpk and DPMO monitoring
  • Test equipment calibrated by ISO/IEC 17025-accredited labs

Process

How we work

  1. Release package review

    Review released CAD and BOM revisions, approved alternates, assembly outputs and current validation evidence.

    Deliverable: Agreed release package

  2. Pilot planning

    Agree programming and test instructions, fixture responsibilities, traceability and inspection requirements.

    Deliverable: Pilot build plan and acceptance limits

  3. Pilot build

    Record first-pass yield with a defined denominator, failure categories and corrective actions.

    Deliverable: Pilot build results

  4. Production ramp

    Hand over to the production supplier, with ongoing yield and field support available as production support.

    Deliverable: Production release

Planning

Scope and cost

Start with a non-confidential summary of your product and the milestone you need to reach next.

What to include in an NPI and manufacturing handoff brief

New product introduction connects a validated design to a repeatable build. Define the pilot quantity, intended manufacturer and release criteria before planning tooling, test fixtures or a production ramp.

Inputs for your project brief

  • Released CAD and BOM revisions, approved alternates, assembly outputs and current validation evidence.
  • Expected volume, supplier capabilities, programming process, traceability and inspection requirements.
  • EVT, DVT and PVT status, open issues, pilot-build target and production-test coverage.

Choose the scope for your next milestone

Agree the deliverables and acceptance criteria

Agree the release package, programming and test instructions, fixture responsibilities and pilot acceptance limits. Record first-pass yield with a defined denominator, failure categories and corrective actions. Separate engineering, fixtures, tooling, components, assembly and production quantities in the quote.

Agree confidentiality arrangements before sharing proprietary design files.

Planning guides

Hardware Product Development Roadmap

Idea to mass production in six stages — feasibility, prototype, EVT, DVT, PVT and ramp — with durations, cost ranges, founder decisions, IP terms and pilot runs.

FAQ

Frequently asked questions

Working with Rapid Circuitry

How much does a project cost, and how is pricing structured?

Each project is quoted as a fixed-scope proposal: a statement of work with milestones, deliverables and pricing, sent within 3–5 business days of the discovery call. The price depends on the requirements, how mature the design is, technical complexity, the number of prototype iterations and the validation scope. Longer engagements can also run as a retainer or a hybrid of both. For budgeting before you contact us, our hardware development cost benchmarks and the PCB design, firmware and IoT cost guides give indicative ranges with their assumptions stated. They are planning ranges, not quotes.

How long does a project take?

It depends on the scope and on what already exists when we start. As planning ranges from our cost benchmarks: a single PCB layout takes 2–6 weeks per board and embedded firmware 4–16 weeks. A connected (IoT) product takes 3–12 months from concept to a production-ready design, and a regulated medical device 12–24 months to a 510(k) submission-ready package; from idea to mass production, a typical connected product takes 9–18 months. The proposal sets out a dated milestone plan, and you receive weekly progress updates during the project.

Who owns the intellectual property?

You do. Our contracts assign the intellectual property in the project work product (schematics, PCB design files, firmware source code and documentation) to you on payment, and we hand over the source files, not only fabrication outputs or compiled binaries. The exact terms are set out in the signed agreement for each engagement.

Do you sign NDAs?

Yes. We sign a mutual NDA before any technical discussion of your project. Send your standard NDA or use ours; we return it signed within one business day.

Can you work with clients in the US, Europe and Japan?

Yes. We are based in Hyderabad, India, and work with product teams in India, the United States, the United Kingdom, Germany, Japan, Australia, the Middle East and other markets. Our office hours are 10:30–19:00 India Standard Time (UTC+5:30), Monday to Saturday, and we schedule design reviews across time zones, typically from US Pacific to Central European time. Japan is 3.5 hours ahead of India, so our first four hours overlap the Japanese afternoon. Prototypes and documentation ship by international courier such as DHL or FedEx. Our hardware outsourcing guide covers what to agree before an international project starts.

Do you hand off to manufacturing, and which contract manufacturers do you work with?

Yes. We prepare the manufacturing release package — fabrication and assembly drawings, the BOM with approved manufacturers, programming files and test specifications — and hand it over to the contract manufacturer (EMS) you choose. If you have not chosen one, we help you evaluate candidates through technical capability assessments and a pilot build. See manufacturing support.

Are you ISO 9001 or ISO 13485 certified?

No. Rapid Circuitry does not hold ISO 9001, ISO 13485 or other certificates. Our processes are aligned with ISO 9001:2015, and we design products to the requirements of the standards that apply to them — for example IEC 60601-1 and IEC 62304 for medical devices (with design documentation structured so your ISO 13485 quality system can absorb it) and IEC 61000 for EMC — and we specify IPC-A-610 workmanship classes for assembly. We prepare the product and its documentation for certification testing at accredited laboratories; the certificate or approval is issued for your product by the laboratory, notified body or regulator.

What do you need from me to start?

A short, non-confidential description of the product and what it must do (sensors, connectivity, on-device processing), the target production volume and unit cost, the markets and regulations it must meet (for example FDA, CE or FCC), your timeline, and what already exists: a concept, a proof of concept, schematics, PCB files or firmware. After the NDA, the next step is a 30-minute discovery call with the engineers who would work on the project, followed by the fixed-scope proposal. Send a project brief to begin.

Explore

PCB design

Schematic capture and layout up to 24 layers, including HDI, rigid-flex, RF and high-speed boards, with a DFM-checked fabrication package.

Compliance testing

Pre-compliance testing and certification support for electronic products — this helps identify design risks before formal assessment; it does not itself grant certification or regulatory approval.

Production support

Manufacturing and production support for electronic products — NPI, DFM/DFA and production-readiness through ramp.