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Consumer Electronics / Audio / TWS Earbuds

TWS Earbuds Electronics: BES2710 Platform Schematic Reconstruction and a Reusable Audio Block Library

For an Indian consumer-audio brand we rebuilt a BES2710 true-wireless earbud platform as a verified KiCad schematic (87 parts, 55 nets, 0 ERC errors) and set up a reusable block library for its audio range. Status: schematic delivered August 2026.

Indian consumer-audio brandJuly–August 2026Rapid Circuitry hardware team

Published Last reviewed:

Delivered
Status: platform schematic, Aug 2026
0 errors
KiCad ERC (2 intentional warnings)
55 / 55
Nets proven by 3 independent checks
7 sheets
Hierarchical block schematic
Illustrative photo: disassembled wireless earbuds and charging case on an ESD matIllustrative image

The Challenge

The brand sells true-wireless earbuds, soundbars, speakers and home-theatre systems, and wanted to own well-documented electronics for its range instead of treating every product as a one-off. For the earbuds, it needed a trustworthy schematic of the Bluetooth SoC platform: a sound basis for design changes and new models.

Reference material is hard to reuse

Vendor hardware kits ship reference schematics as drawings and layout files, not as an editable, checked schematic in the brand's own tools.

Impact: No editable master schematic

Every product treated as a one-off

Re-documenting each earbud, soundbar and speaker from scratch repeats the same power, radio and audio circuits many times over.

Impact: Repeated effort per SKU

Small errors are costly

A 4 × 4 mm, 0.35 mm-pitch SoC package leaves no room for a wrong pin or net. A schematic read by eye is not good enough to lay out from.

Impact: Needs proof, not inspection

Licensed technology boundaries

Some products use licensed audio decoding. The work had to stay within hardware and firmware and never touch licensed algorithms.

Impact: Licence-safe scope

Our Solution

We reconstructed the SoC vendor's earbud reference design as a hierarchical KiCad schematic and proved its connectivity three independent ways. In parallel we defined a company-wide library of reusable schematic blocks so future products can be assembled from validated blocks, with new work scoped only to what changes.

System Architecture

What the reconstructed BES2710 earbud platform contains, organised as reusable blocks.

Power and charging

  • Single-inductor, dual-output buck: core rail 0.6–0.9 V and I/O/audio rail 1.6–2.0 V
  • Internally generated supplies decoupled at the SoC; no extra regulators
  • Charger 5 V and one-wire UART share one pad behind TVS and Schottky clamps
  • Download UART runs at 1.8 V logic

Audio and sensing

  • Three analog MEMS microphone channels: feedback, feed-forward and talk
  • Mic bias with RC filtering; AC-coupled inputs
  • Capacitive touch channels with series resistors
  • NTC temperature divider sharing a touch GPIO

Radio and package

  • π-matched RF path to a printed meander antenna
  • Crystal layout rules that protect ESD performance
  • QFN-36, 4 × 4 mm, 0.35 mm pitch; custom footprint drawn from the datasheet

Schematic Facts

Bluetooth audio SoCBestechnic BES2710 (QFN-36)
Components87
Nets55
Hierarchical sheets7 block sheets
ERC (KiCad 10)0 errors, 2 intentional warnings
OutputsKiCad project, PDF, netlist, BOM, design notes

What We Delivered

  • Hierarchical KiCad schematic of the BES2710 earbud platform
  • Rendered PDF, netlist and two BOM formats
  • Design notes covering power, charging, audio, touch and RF
  • Custom footprint for the 0.35 mm-pitch QFN-36
  • List of open items to confirm against the production BOM
  • Hardware and firmware reverse-engineering plans for the earbud and soundbar lines
  • Modular block-library strategy covering all four product categories
  • Engagement options, from schematic-and-BOM only to full replication

Key Engineering Decisions

What we chose, and why.

Prove connectivity mechanically

The reference drawings are vector PDFs

Rebuilt every connection from wire segments, junction dots and off-page ports

Grouping of all 36 SoC pins matched the KiCad netlist exactly

Cross-check with the vendor's layout netlist

The vendor's layout file holds a machine-readable netlist

Supply and key signal nets matched, with the same reference designators

Also confirms parts were mapped to the right symbols

Report deltas, don't hide them

Evaluation board vs reference design

Two supply pins are tied on one and separate on the other

Flagged for a decision before layout

Build blocks, not products

Power, radio, audio output, input and control blocks

A block enters the library only with a sheet, interface spec, BOM with alternates and validation tag

Success measure: share of each new product built from existing blocks

Outcome and Status

The earbud platform schematic was delivered in August 2026 with zero ERC errors and connectivity proven three independent ways. Some items still need confirming against the production BOM, such as a few bead-or-link positions and passive package sizes, and these are listed in the delivery.

Connectivity

55 / 55 nets

Matched by manual trace, an independent re-derivation and a mechanical proof

Electrical rule check

0 errors

KiCad 10; the 2 warnings are intentionally unused touch channels

Vendor cross-check

Matched

Key supply and signal nets agree with the vendor's layout netlist

Technologies Used

BES2710Bluetooth audio SoCKiCad 10PADS netlistPythonPyMuPDFMEMS microphonesCapacitive touchTWS earbuds

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