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Healthcare / Medical Devices

Oral screening camera probe: Handheld intraoral camera streaming over BLE 5.2, Wi-Fi and UVC

For an Indian medical-device client we designed a handheld camera probe that helps clinicians examine the mouth for oral cancer, with live video over dual-band Wi-Fi and USB UVC and a BLE 5.2 preview link, on a low-cost BOM. Completed by early 2025.

What we did: We designed the probe's electronics and firmware: a custom camera module with real-time encoding, three image paths (dual-band Wi-Fi and a driverless USB Video Class interface for live video, and BLE 5.2 for low-resolution preview and still images), an image-enhancement pipeline (contrast and colour processing for on-screen viewing), battery power management and a compact, ergonomic handheld form factor, with the BOM optimised for cost.

Medical-device client, India8 monthsTeam of 5

Status: Completed; prototype handed over to the client in early 2025 (case study first published January 2025)

Published Last reviewed:

3 links
Wi-Fi and USB UVC video, BLE 5.2 preview
8 months
Project duration
UVC
Plug-and-play video, no driver
Handheld
Battery-powered, ergonomic
Illustrative photo: a handheld intraoral camera probe on a dental instrument trayIllustrative image

The challenge

The client needed a handheld camera probe that dentists and oral-cancer specialists can use to look inside the mouth and share the video. It had to stream over several links, keep the bill of materials (BOM) as low as possible for the Indian market, and stay small and comfortable to hold during long examinations.

Three ways to stream video

The probe had to connect over BLE, Wi-Fi and USB Video Class (UVC), so it works with a phone, a remote viewer or a PC without special drivers.

Impact: Multi-protocol videoClient-reported baseline

Image quality with low latency

Clinicians need a clear, responsive image to examine tissue; lag or poor image quality makes the tool hard to use.

Impact: Real-time encodingClient-reported baseline

Lowest possible BOM

The device had to be affordable for Indian clinics, so every part choice was driven by cost.

Impact: Cost-optimised BOMClient-reported baseline

Comfortable to hold

A compact, lightweight handheld form factor was needed for use during long procedures.

Impact: Ergonomic handheldClient-reported baseline

Impact figures describe the situation before the project, as the client reported it to us; we did not measure them.

Our solution

We built the probe around a custom camera module with real-time encoding, then gave it three image paths: dual-band Wi-Fi for full-resolution live video and remote viewing, a UVC-compliant USB interface that works as a standard webcam, and BLE 5.2 for low-resolution preview and still-image transfer (BLE's throughput is too low for full-resolution live video). An image-enhancement pipeline (contrast and colour processing) improves how tissue looks on screen, and battery power management extends use on a single charge.

System architecture

One camera, three output paths, one battery.

Imaging

  • Custom-designed camera module
  • Real-time video encoding
  • Image-enhancement pipeline (contrast and colour processing) for on-screen viewing

Video links

  • Dual-band Wi-Fi for full-resolution live video and remote viewing
  • BLE 5.2 for low-resolution preview and still-image transfer
  • UVC-compliant USB: plug-and-play video, no extra driver
  • Video can feed telemedicine software for remote review

Power and mechanics

  • Battery-efficient power management
  • Compact, lightweight handheld form factor
  • BOM optimised for the Indian market

Key design points

Camera
Custom module, real-time encoding
Live-video link
Dual-band Wi-Fi
Preview and stills link
BLE 5.2 (low resolution)
Wired link
USB Video Class (UVC)
Power
Rechargeable battery, managed power
Form factor
Handheld, ergonomic

What we delivered

  • Camera module design and real-time encoding
  • Dual-band Wi-Fi live-video path
  • BLE 5.2 preview and still-image path
  • UVC-compliant USB device firmware
  • Image-enhancement pipeline (contrast and colour processing)
  • Battery and power management
  • Cost-optimised BOM
  • Compact handheld electronics packaging

Outcome

The probe delivers live video over Wi-Fi and USB UVC and preview images over BLE while keeping the BOM low, and the UVC path lets any standard PC or telemedicine software show the video without a driver. The prototype was handed over to the client in early 2025. The probe is an imaging aid for clinicians; this page makes no claim about diagnostic accuracy, and we do not publish a BLE resolution or frame-rate figure because no measurement is on record.

How to read the labels: Client-reported baseline = the client's own figure for the situation before the project; we did not measure it. Figures without a label are specifications or project scope.

Video links

Wi-Fi + UVC + BLE 5.2

Live video over Wi-Fi and UVC, BLE preview, on a cost-optimised BOM

Driverless video

UVC

Works as a standard USB camera with PCs and telemedicine software

Design duration

8 months

Team of 5

Status at hand-over

Prototype

Handed over to the client, early 2025

Technologies used

  • BLE 5.2
  • Dual-band Wi-Fi
  • USB Video Class (UVC)
  • Video encoding
  • Camera module design
  • Image enhancement
  • Battery management

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